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2025-10-07 16:06:36 +02:00
parent cbdf4370c9
commit 742a752cb0
25 changed files with 551 additions and 0 deletions

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$fn=60;
include <BOSL2/std.scad>
include <boltsos_0.4.1/BOLTS.scad>
difference() {
union() {
zcyl(d=40, h=10, anchor=RIGHT);
cuboid([80,60,10], rounding=3, edges=[FWD+RIGHT,BACK+RIGHT], anchor=LEFT)
attach(LEFT) prismoid([60,10], [38.5,10], h=25.7, anchor=BOT);
translate([-30,-20,0]) cuboid([30,25,10], rounding=2, edges=[FWD+RIGHT,BACK+RIGHT,FWD+LEFT,BACK+LEFT], spin=60);
}
translate([-20,0,0]) zcyl(d=26, h=10, rounding=-.5);
translate([-30,-20,0]) cuboid([30,2,10], rounding=-.5, spin=60);
translate([40,0,5]) cuboid([75,55,2], rounding=3, edges=[FWD+RIGHT,BACK+RIGHT,FWD+LEFT,BACK+LEFT]);
translate([-30,-25,0]) rotate([0,0,60]) {
ycyl(d=6, h=31)
attach(BACK) zcyl(d=8, h=3, spin=90, anchor=TOP);
}
}

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id = 16.3; // inner diameter of ring
od = id+5; // outer diameter of ring
height = 5; // height of ring
gap = 100; // ring opening in degrees
ends=1; // 0 no ends, 1 round ends, 2 clamp ends
hd=1; // mount hole diameter
cd=7; // countersink diameter
cdepth=3; // coutersink depth
blobsize=1; // size of rounded ends, if ends==1
sw=5; // mounting block width
sdepth=14; // support depth
nholes=1; // number of support holes.
block_holes=[1,2,3,4,5]; // block some holes e.g. [2,3]
sh=10; // mounting block height. NB total height is nholes x height.
support_loc=0; // 0 = mounting block is centered, >0 centred on hole number
support_rot=90; // support angle / clamp angle.
flat_bottom=false; //remove all points below the bottom of the ring for ease of printing
clamp_width=5; // width of clamp ends
clamp_depth=10; // depth of clamp ends
clamp_height=10; // height of clamp ends
clamp_hole=3; // diameter of clap screw hole
clamp_holew=1; // clamp hole width
// internal constants
$fn=100;
g=1/(nholes+1);
fracs=[for (i=[g:g:(1-g)]) each i];
sh2=sh+cd;
module main() {
difference() {
union(){
// the clip
clip();
// mounting block
if (nholes>0) {
rotate([support_rot,0,0]) {
if (support_loc==0) { //center
translate([0,0,-(sh/2)*(nholes-1)]){
support_block();
}
} else {
translate([0,0,-sh*(support_loc-1)]){
support_block();
}
}
}
}
}
if(nholes>0){
// holes go through clip and mounting block
rotate([support_rot,0,0]) {
if (support_loc==0) { //center
translate([0,0,-(sh/2)*(nholes-1)]){
holes();
}
} else {
translate([0,0,-sh*(support_loc-1)]){
holes();
}
}
}
}
//flat bottom
if (flat_bottom) {
translate([0,0,-(od+sh)-height/2]) {
cube(2*(od+sh),center=true);
}
}
}
} //main
module end_blobs(h,d,angle,od,center=false) {
translate([od,0,0]){
cylinder(h=h,d=d,center=center);
}
rotate([0,0,angle]) {
translate([od,0,0]){
cylinder(h=h,d=d,center=center);
}
}
} //end_blobs
module end_clamps(){
translate([id/2+clamp_depth/2+(od-id)/4,-clamp_width/2,0]){
difference(){
cube([clamp_depth,clamp_width,clamp_height],center=true);
translate([-clamp_holew/2,0,0]) {
rotate([90,0,0]){
cylinder(d=clamp_hole,h=clamp_width+2,center=true);
}
}
translate([clamp_holew/2,0,0]) {
rotate([90,0,0]){
cylinder(d=clamp_hole,h=clamp_width+2,center=true);
}
}
cube([clamp_holew,clamp_width+2,clamp_hole],center=true);
}
}
rotate([0,0,gap]) {
translate([id/2+clamp_depth/2+(od-id)/4,clamp_width/2,0]){
difference(){
cube([clamp_depth,clamp_width,clamp_height],center=true);
translate([-clamp_holew/2,0,0]) {
rotate([90,0,0]){
cylinder(d=clamp_hole,h=clamp_width+2,center=true);
}
}
translate([clamp_holew/2,0,0]) {
rotate([90,0,0]){
cylinder(d=clamp_hole,h=clamp_width+2,center=true);
}
}
cube([clamp_holew,clamp_width+2,clamp_hole],center=true);
}
}
}
}
module wedge(h,d,angle,center=false) {
intersection(){
cylinder(h=h,d=d,center=center);
x = (sqrt(2*(d^2))/2)+1;
y = 0;
xr = x*cos(angle)-y*sin(angle);
yr = x*sin(angle)+y*cos(angle);
linear_extrude(h*2,center=center){
if (angle<=90){
polygon([[x,0],[xr,yr],[0,0]]);
} else if (angle<=180) {
polygon([[x,0],[0,x],[xr,yr],[0,0]]);
} else if (angle<=270) {
polygon([[x,0],[0,x],[-x,0],[xr,yr],[0,0]]);
} else {
polygon([[x,0],[0,x],[-x,0],[0,-x],[xr,yr],[0,0]]);
}
}
}
} //wedge
module support_block() {
for (k = [g:g:(1-g)]) {
offset=sh*((k-g)/g);
translate([-(sdepth/2)-id/2,0,offset]){
cube([sdepth,sw,sh],center=true);
}
}
} //support_block
module clip(){
rotate([0,0,-gap/2]){
difference() {
cylinder(h=height,d=od,center=true);
cylinder(h=height*2,d=id,center=true);
wedge(h=height*2,d=od+1,center=true,angle=gap);
}
if (ends==1) {
end_blobs(h=height,d=((od-id)/2)+blobsize,angle=gap,od=(id+(od-id)/2)/2,center=true);
}
if (ends==2) {
end_clamps();
}
}
} //clip
module holes(){
for (f = [1:nholes]) {
k=fracs[f-1];
if (len(search(f,block_holes))==0) {
offset=sh*((k-g)/g);
translate([-(sdepth/2)-id/2,0,offset]){
// mount holes
rotate([0,90,0]){
cylinder(h=2*sdepth,d=hd,center=true);
}
// countersink
translate([sdepth/2-cdepth,0,0]){
rotate([0,90,0]){
cylinder(h=2*sdepth,d=cd);
}
}
}
}
}
}
main();

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